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Silicon Chip Theremin Modifications

Jaycar kitBy: Max Baars

The theremin kit as sold by Jaycarhas good value for money. You receive a complete theremin with both pitch and volume control.

However I found some aspects of this theremin less appealing and tried to modify the original circuit to deal with them. I've drawn all mods into the original circuit diagram for you to compare.

circuit diagram (gif 74k)
modified circuit diagram revision 4 (jan 23, 2004) (gif 84k)
circuit board (gif 101k)
placement (gif 78k)

I will run trough the mods explaining what and how:

Power supply - Bad design. A 78xx regulator should not be loaded with such large capacitors as oscillation may occur. I've put one 470 uF cap at the regulator's input and only a 100 nF at the output. Some of the original caps are not located near the 7805, it's a bit of a search to find the right ones..
Learn more

Volume antenna- A bit small... I've replaced it with a traditional loop as seen on most theremins (like the etherwave). This has a positive effect on volume control as well. And it looks much better..

Volume control amplifier - This one is difficult to adjust. Therefore I made some mods here as well. Before playing the theremin you need to do some fine-tuning to compensate for drift in the volume oscillator and to adjust the response to your needs. It seems a common solution to use a panelmount pot instead of the trimpot VR2. This is not wise though. First, this pot is tricky to adjust and second, it has a entirely different function!
The way the volume control works is as follows: T3 is set to a certain frequency. That frequency will get lower if you approach the antenna. T4 is adjusted to a frequency slightly higher than T3. Therefore the output of T4, which is a band filter, will decrease when the frequency of the oscillator gets lower.
This voltage is then amplified and level-shifted by the LM358. VR2 is part of this amplifier and takes care of the level-shifting.
Now, fine-tuning the volume oscillator has to do with making shure that the frequency of T4 is slightly higher than the frequency of the volume oscillator. Thus obviously fine-tuning has to be done either around T4 or in the volume oscillator. That last option is the easiest.
The oscillator can be fine-tuned by slightly varying the drain current of the FET. This can simply been done by replacing the fixed 100 ohm resistor at Q3 with a series connection of a 100 ohm resistor and a 500 ohm pot. This pot can be panelmount to allow adjustment from the outside.

In addition I've changed the 1 Meg resistor between pins 2 and 3 of the LM358 into 220 k. With the original 1 Meg resistor there is way to much gain with as result that little handmovement has already a big effect on the volume. With the new resistor I have about 15" playroom to go from silence to max. volume.

Adjustment procedure (keep distance from volume antenna):

1 - Set the core (slug) of T3 and T4 in their top position, set the new volume fine-tuning pot in the mid position.
2 - Measure the voltage on pin 3 of the LM358 and adjust T4 for max. voltage.
3 - Measure the voltage on pin 1 of the LM358. Adjust VR2 so that the voltage reads about 4.0 volt*.
4 - Turn T4 a bit back, so that the voltage just starts to drop to about 3.5 volt.
5 - Check the volume responce by moving your hand. If the control area is to small tweak T4 slightly.

*) If you adjust in such way that 4.3 volt is measured when you move away from the antenna, the volume response is not very smooth, therefore I recomment to adjust the instrument in such way that you end up with 3.5 volt at step 4.

Fine-tune possibility for pitch- It's hard to exactly tune the instrument with adjusting T1 and T2, and beyond that, one needs to be able to tune the instrument without opening the box. fine-tuning can be done by varying the length of the telescoping antenna. However I replaced that antenna with another rod and thus have lost that option. The pitch oscillators can be fine-tuned by slightly varying the drain current of the FET. This can simply been done by replacing the fixed 1 k resistor at Q1 with a series connection of a 470 ohm resistor and a 1 k pot. This pot can be panelmount to allow adjustment from the outside. It may be wise to use screened wire to connect the pot and somehow fix the wires to the cabinet because vibrations in the wires may modulate the oscillator and thus the audio signal.

Linearizing the pitch sensitivity- I found that the upper octave was much compressed and that the highest notes I wanted to play were so close to the antenna that accurate vibrato wasn't possible. A way to linearize the response is to put an inductor in series with the antenna. I've drawn a graph of the original situation and the corrected pitch linearity. The vertical axis shows distance to the antenna in cm, the horizontal axis shows the octaves.

Pitch graph of SC theremin before and after the linearity mod.

After I built the theremin in it's cabinet I had to re-adjust it due to the influence of the cabinet. Then I discovered that the response was not good anymore. After a good night sleep I found out what happened. The parasitic capitance of the cabinet can be seen as an extra capacitor from the junction of the antenna and the coil to ground. This detunes the pitch oscillator to a lower frequency, causing a higher tone. When I re-adjusted the theremin, what I did was tuning T2 to a lower inductance (c.c.w.) to compensate for the increased capitance. And by that I even further changed the L/C ratio (that is the L in T2 and the C of the antenna cabinet). What I should have done was to increase T2's value (and end up with an even higher tone) and then increase T1 of the reference oscillator to get the normal audio range back. That will preserve the LC ratio and thus the behaviour of the circuit.

Which basicly means that if you add a pitch linearizing coil and are are not satisfied with the response, you may try to both adjust T1 and T2 one or two turns clockwise or counter clockwise and see what that does to the response. The entire circuit is a complex mechanism, where the antenna's capitance interacts with the coil in T2, while the new coil interacts with the capacitor in T2. This is normal in RF technology and you can either attack this with a lot of math or with trial and error. It also means that you may want to try to keep some clearance around the coil and cabinet to avoid spoiling it's Q factor.

Here are some examples of antenna dimensions and their resulting coil values. I'm using an air-would coil, mounted vertically. Be aware that the examples only apply to the SC theremin kit since the pitch oscillator frequency is one of the variables in the calculation.

Various antenna / coil combinations

Sound - The original sound of this theremin is a rather clean sinewave with some buzz-like distortion at max. volume (caused in the LM358). I don't want a clean sinewave but more a string-like sound.

The first mod is to provide some coupling between the oscillators. I've done this by connecting a 220 pf cap and a 10 k trimpot in series across pins 1 and 10 of the MC1496. This allows me to adjust for a waveform that looks like a mixture of a sine and sawtooth.

I replaced above mod. with the following:
I removed the 10 k trimpot and 220 pf capacitor. Then I took some 1 mm massive wire, two pieces of 10 cm. I bend these into an L shape, with the short end being 1.5 cm and the long side 8,5 cm. And soldered one at the 100 k resistor rear Q1, at the side that connects to the 68 pf cap. The other wire is soldered to the 100 k resistor near Q2, again at the side that connects to the 68 pf cap.
The are soldered in such way that the 1.5 cm part is vertical and the 8.5 cm part is horizontal. The horizontal parts are in parallel and have a space of about 0.5 to 1 cm. These now can be bend closer to each other or further away to modify the sound. If they are to close you will loose the lower notes. This is a trade off just as the old mod. was.
This new mod. works similar to the previous mod. but has a different sound as result which I like better.

To modify the sound further, I replaced the 1 k resistor between pins 2 and 3 of the MC1496 with 2k2. This reduces the conversion gain somewhat, which has a positive effect of the max. volume distortion and at the same time makes low volume signals slightly more 'raw' like slowly bowing a violin.

66 Hz waveform 110 Hz waveform
220 Hz waveform 1 kHz waveform

The waveform of my instrument at different frequencies.
Due to the added low-pass filter the wave becomes more like a sine at higher frequencies.
There are many variations possible by adjusting the two new trimpots, it's all a matter of taste.

Next I created a low-pass filter between the MC1496 and the LM358 by putting a 100 k trimpot in series with the 0.1 uF capacitor and add a 10 nF capacitor between pins 4 and 5 of the LM358. This allows to take the sharp edge of the signal and makes it more like the sound of strings. It also slightly reduces the signal level which further cures the distortion at max. volume.

Theremin in cabinet

Theremin finished in cabinet. The young artist is my daughter Janneke.
The two knobs on the front are volume and pitch fine-tuning.
There is a t-nut, centered in the cabinet bottom for mounting the theremin on a sturdy Manfrotto 144B tripod.

Results - are hard to describe in words. [Sound samples pending- TW Staff]

Before you start soldering, please be aware that you can do damage if you make mistakes. Please only modify your circuit if you know what you are doing. After all it would be a shame if you would break it (and I don't want to get the blame if you do).

Enjoy! Max


syntaxera 11/17/2012 4:49 AM
Thanks for the really amazing breakdown of this build, GREAT JOB! I have one question though... can you please identify what transformers I should use for T1, T2, T3, T4.

Thank you again for all this great work, I look forward to your reply.

My email - syntaxera AT gmail
flambart 12/27/2012 10:44 AM
Hi, I'm really impressed by the quality of all the considerations done, and the relevant improvements.
But...wishing to build one by myself, I have the same question of syntaxera: how could I recognize the values or codes of the transformers T1...T4 ?
Thanks a lot in advance, Paolo ( velopao AT hotmail )
xtheremin8 3/21/2014 9:12 PM
while driving through the web i thought, heres something good missing:
A friend just bought one of these theremins, purchased on eBay. The unit is not equipped with the on-board amplifier, volume control, or speaker, but both RCA and 1/4" output jacks are provided for convenience in connecting to an outboard amp. It was assembled by the seller, somewhat haphazardly, but worked sufficiently. I made a few changes, anyway, as follows: The oversized electrolytic regulator output capacitors were removed, and replaced by 0.1uF ceramics. I changed the regulator input capacitor from 10uF to 470uF for better supply filtering. I replaced the 7805 regulator with a 7806, and accordingly removed D3 (replaced with a short). I added an LED (with current limiting resistor) for power indication, wired directly across the power input jack. The theremin's tone had quite a bit of high-frequency aliasing, which I remedied by modifying the IC2a section into a low-pass Sallen-Key low-pass filter. This was accomplished by adding 2 resistors and 2 capacitors. Now, the tone is much cleaner. Thanks, Max, for putting vital documentation about this unit on the web, which was most useful to us!
23.10.2004 01:36 | Art Harrison

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